When using an explosion-proof manual pallet truck in hazardous environments, safety must be prioritized. Below are key precautions and guidelines to follow:

1. Pre-Use Inspections

Equipment Check:

Ensure all moving parts (hydrauli cylinders, wheels, brakes) are in good condition.

Verify non-sparking materials (e.g., copper alloys) are used for critical components.

Check for hydraulic leaks, loose bolts, or damaged tires.

Operational Checks:

Test brakes, steering, and lifting mechanisms for smooth operation.

Ensure the load capacity is clearly marked and not exceeded.

2. Safe Operating Practices

Personnel Training:

Only trained and certified operators should use the equipment.

Avoid overcrowding; one operator per truck unless coordinated.

Load Handling:

No Overloading: Strictly adhere to the weight limit.

Secure Loads: Use pallets or straps to stabilize cargo, avoiding unbalanced or loose items.

Low Center of Gravity: Keep loads as low as possible, especially on slopes.

Speed Control:

Maintain a safe speed (≤3 km/h) and reduce speed during turns or on ramps.

Never run with the truck or allow uncontrolled descent on slopes.

3. Environmental Awareness

Avoid Hazardous Areas:

Do not operate in zones with gas leaks or poor ventilation.

Stop immediately if flammable vapors are detected.

Surface Conditions:

Avoid uneven terrain, mud, or obstacles to prevent tipping.

Use caution on ramps (slope ≤2% if unavoidable) with the forks facing downhill.

4. Prohibited Actions

No Passengers: Never allow riders on the truck.

No Alterations: Do not modify the equipment without manufacturer approval.

No Unauthorized Use: Only use in approved explosion-proof zones.

5. Emergency Protocols

Evacuation: If a gas leak occurs, exit the area immediately.

First Aid: Report accidents promptly and provide first aid if necessary.

Fire Response: In case of fire, prioritize escape and alert others.

6. Maintenance and Storage

Regular Upkeep:

Clean and lubricate moving parts daily.

Report damage or wear promptly for repair.

Storage:

Park in a designated, dry area with the forks lowered.

Recharge batteries in well-ventilated, non-hazardous zones.

7. Compliance and Documentation

Certifications: Ensure the truck meets local explosion-proof standards (e.g., ATEX, IECEx).

Records: Maintain inspection and maintenance logs for audits.

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